Industrial-Grade Precision for Pilot-Scale Metal Powder Production
The TAP-80 is a high-performance plasma atomization system designed for advanced research and pilot-scale metal powder production. Using a high-enthalpy induction plasma jet, it converts metal wire into consistently spherical, clean powders with characteristics suited for demanding additive manufacturing processes. Its industrial-grade stability and modular configuration make it a dependable choice for laboratories advancing toward full-scale production.
Equipped with real-time monitoring and complete data acquisition to support methodical R&D workflows
4–8kg/h depending on material and operating conditions.
Approx. 6m (height) × 5.7m (length) × 5.4m (width).
120–140 kW for high-enthalpy plasma generation.
Equipped with full process monitoring, data acquisition, and user-friendly controls for streamlined operation.
Engineered with industrial-grade stability, safety interlocks, and long-duration operational capability.
TekSphero-15 is a compact yet powerful spheroidization system engineered to support advanced R&D and small-scale production. Designed for versatility, it delivers highly spherical powders with excellent purity and consistency, while adapting seamlessly to evolving operational needs.
Engineered for material innovation and laboratory-scale production, TekSphero-15 enables the development and optimization of spherical powders for research, feasibility studies, and early-stage qualification.
Designed for ease of maintenance and operation, the system supports rapid changeovers between different materials and sample batches—making it ideal for multi-project R&D environments.
A flexible R&D platform that allows users to refine processes at small scale and prepare for smooth transition toward industrial production. Powder handling is performed under a ventilated hood, and the system can be easily dismantled and cleaned. Exchangeable reactors enable nanopowder synthesis or coating configurations.
15 kW
0.5–1.5 kg/h
≈ 1–3 tons/year, depending on material type and technical requirements
2.5 × 0.9 × 2.0 m
The system is designed according to the strictest standards and includes multiple safety interlocks to ensure safe operation in laboratory and R&D environments.
Operation through a touchscreen interface with integrated data recording for process monitoring and traceability.
Nano synthesis reactor
Coating reactors
External reactor for longer or custom reactor designs
Advanced automation package
Different powder feeders
Continuous collection
| Specifications | TEKSPHERO 15 R&D SCALE | TEKSPHERO 40 PILOT | TEKSPHERO 80 INDUSTRIAL | TEKSPHERO 200 INDUSTRIAL |
|---|---|---|---|---|
| Productivity TONNES / YEAR | ||||
| Productivity KG / HOUR | ||||
| Dimensions L × W × H (M) | 2.5 × 0.9 × 2.0 | 4.6 × 3.8 × 2.9 | 5.4 × 3.8 × 2.9 | 7.7 × 6.5 × 6.8 |
| Ideal Application STAGE OF USE | Lab & development | Pilot production | Pre-industrial | Full industrial |
| PARTICLE SIZE | SPHERICITY | MELTING POINT | PROCESS GAS | |
| 5 – 500 μm | Up to 100% | Up to 4000 °C | Ar, H₂, O₂, He, N₂, Air |
