Spheroidization

TEK SPHERO-15

The system that bridges R&D innovation with small-scale powder production

System Overview

TEK SPHERO-15

TekSphero-15 is a compact yet powerful spheroidization system engineered to support advanced R&D and small-scale production. Designed for versatility, it delivers highly spherical powders with excellent purity and consistency, while adapting seamlessly to evolving operational needs.

Engineered for material innovation and laboratory-scale production, TekSphero-15 enables the development and optimization of spherical powders for research, feasibility studies, and early-stage qualification.

Designed for ease of maintenance and operation, the system supports rapid changeovers between different materials and sample batches—making it ideal for multi-project R&D environments.

A flexible R&D platform that allows users to refine processes at small scale and prepare for smooth transition toward industrial production. Powder handling is performed under a ventilated hood, and the system can be easily dismantled and cleaned. Exchangeable reactors enable nanopowder synthesis or coating configurations.

System specification

TEK SPHERO-15

15 kW

0.5–1.5 kg/h
≈ 1–3 tons/year, depending on material type and technical requirements

2.5 × 0.9 × 2.0 m

The system is designed according to the strictest standards and includes multiple safety interlocks to ensure safe operation in laboratory and R&D environments.

Operation through a touchscreen interface with integrated data recording for process monitoring and traceability.

  • Nano synthesis reactor

  • Coating reactors

  • External reactor for longer or custom reactor designs

  • Advanced automation package

  • Different powder feeders

  • Continuous collection

System Overview

TEK SPHERO-15

TekSphero-15 is a compact yet powerful spheroidization system engineered to support advanced R&D and small-scale production. Designed for versatility, it delivers highly spherical powders with excellent purity and consistency, while adapting seamlessly to evolving operational needs.

Engineered for material innovation and laboratory-scale production, TekSphero-15 enables the development and optimization of spherical powders for research, feasibility studies, and early-stage qualification.

Designed for ease of maintenance and operation, the system supports rapid changeovers between different materials and sample batches—making it ideal for multi-project R&D environments.

A flexible R&D platform that allows users to refine processes at small scale and prepare for smooth transition toward industrial production. Powder handling is performed under a ventilated hood, and the system can be easily dismantled and cleaned. Exchangeable reactors enable nanopowder synthesis or coating configurations.

System specification

TEK SPHERO-15

15 kW

0.5–1.5 kg/h
≈ 1–3 tons/year, depending on material type and technical requirements

2.5 × 0.9 × 2.0 m

The system is designed according to the strictest standards and includes multiple safety interlocks to ensure safe operation in laboratory and R&D environments.

Operation through a touchscreen interface with integrated data recording for process monitoring and traceability.

  • Nano synthesis reactor

  • Coating reactors

  • External reactor for longer or custom reactor designs

  • Advanced automation package

  • Different powder feeders

  • Continuous collection

Additive Manufacturing (AM) SLM, EBM, BJ

Metal Injection 
Molding (MIM)

Metal Injection 
Molding (MIM)

Metal Injection 
Molding (MIM)

Other Applications

Comparison

TEKSPHERO Systems Comparison

From R&D scale to industrial production — find the ideal configuration for your application
Specifications TEKSPHERO 15
R&D SCALE
TEKSPHERO 40
PILOT
TEKSPHERO 80
INDUSTRIAL
TEKSPHERO 200
INDUSTRIAL
Productivity
TONNES / YEAR
1 – 3
2 – 25
15 – 50
30 – 100
Productivity
KG / HOUR
0.5 – 1.5
1.2 – 3.6
2 – 7
5 – 15
Dimensions
L × W × H (M)
2.5 × 0.9 × 2.0
4.6 × 3.8 × 2.9
5.4 × 3.8 × 2.9
7.7 × 6.5 × 6.8
Ideal Application
STAGE OF USE
Lab & development
Pilot production
Industrial
Industrial
PARTICLE SIZE
SPHERICITY
MELTING POINT
PROCESS GAS
5 – 500 μm
Up to 100%
Up to 4000 °C
Ar, H₂, O₂, He, N₂, Air

* The TEKSPHERO 350 is also available on request and offers higher productivity.

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